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EP1: Inside Surat's Knitted Fabric Textile Empire | How Fabric is Made l Raw Yarn to Finished Fabric

By Mohit Udasi 1:25:39 200,798 views on YouTube Aug 27, 2026

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Textile manufacturing process, explained start to finish - inside a real Surat textile mill producing 50+ tons of fabric a day. Episode 1 of "Meeting the Clothing Industry Leaders" I visit Bajari Group in Surat, India's... Show more

Textile manufacturing process, explained start to finish - inside a real Surat textile mill producing 50+ tons of fabric a day. Episode 1 of "Meeting the Clothing Industry Leaders" I visit Bajari Group in Surat, India's textile capital, to show exactly how synthetic fabric is made: from raw POY yarn, through texturising, weaving (flat knit vs. Warp knit machines), grey fabric, dyeing, and finishing - then sat down with founders Sachin Agarwal and Praveen Agarwal to talk business, margins, and 30 years of building a vertically integrated textile empire from scratch. What's covered in this episode: 0:00 Intro: Surat, The Textile Powerhouse & Bajari Group 01:28 Raw Material: Texturizing POY into Yarn 02:50 Warp Knitting: Inside 1.5 Crore German Machines 06:18 Flat Knit vs Circular Knit (200 Pailung Machines) 08:34 The Grey Fabric Godown & Storage 14:34 The Jet-Dyeing & Washing Process 17:10 Heat Setting at 200 Degrees & Final Quality Check 24:20 Talk Show: The 30-Year Journey of Bajari Group 31:26 Production Scale & Sourcing Consistency 47:14 MSME 45-Day Payment Rule & The Credit Trap 1:03:10 Integrating AI on the Factory Floor 1:06:51 The Future: Why Polyester is Beating Cotton Bajari Group runs weaving (Vishwakarma Fashion Pvt Ltd), knitting (Parth Knitting Pvt Ltd), dyeing (Tokiba Process), and finished fabric supply (Laxmi Vishnu Silk) โ€” all under one roof in Surat. Contact Details: Bajari Group, Surat Shop. No 4-5-6, Upper Ground, DMD Logistic, A Tower, Puna Kumbharia Rd, Saroli Surat-395010 Contact Numbers: +91 9737046891 / +91 6290411621 https://bajari.in/ I'm Mohit Udasi, clothing industry insider, not influencer. I teach the Indian clothing ecosystem how fabric, costing, sourcing, and manufacturing actually work, so founders stop getting scammed or misled. Book a 1:1 Call with Mohit for Clothing Brand Building Guidance. Link : https://superprofile.bio/bookings/mohitudasiofficial ****** ๐–๐š๐ง๐ญ ๐ญ๐จ ๐ฌ๐ž๐ž ๐ฆ๐จ๐ซ๐ž ๐œ๐จ๐ง๐ญ๐ž๐ง๐ญ ๐ฅ๐ข๐ค๐ž ๐ญ๐ก๐ข๐ฌ...? ๐Ÿ‘ Like the video (it helps

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